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Foam Materials — Multi-Function Precision Die-Cutting Solution

One-shot precision die-cutting with multi-density, multi-material, and personalized customization.

Cushioning

Sealing & Waterproofing

Vibration Damping

One Material, Many Uses

What Makes EVA Foam Material Special?

The multi-functional cushioning core of die-cutting

Material foam is an elastic, porous material that can be die-cut to meet varied functional needs. Core advantages:

High rebound:

Effectively absorbs vibration, fills gaps, and blocks moisture and heat—delivering layered value in one part.

Lightweight with controlled deformation:

Based on EVA/PE/PU/CR/EPDM/silicone, ideal for structural compensation and environmental protection.

Xinyusheng uses eco-friendly, high-quality bases, refined via lamination, flame-retardant, and waterproof treatments to enable “one material, many uses.” Combined with precision die-cutting, size accuracy reaches ±0.03 mm for a perfect install fit.

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Xinyusheng’s Full Foam Material Portfolio

Classified by material, function, and density to cover cross-industry applications.

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Damping Foam

High rebound, low compression set; PU/EVA options for robot joints and automotive vibration control.

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Sealing Foam

IPX5–IPX8 waterproof; high-density structures and silicone/foam composites for chassis sealing and equipment protection.

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Waterproof Foam

Special waterproof formulations with weather/corrosion resistance for outdoor devices and battery-pack sealing.

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Thermal-insulation Foam

Low thermal conductivity, UL94 V-0 flame rating for energy storage and high-temp industrial scenarios.

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Medical-grade Foam

Biocompatible, low-sensitization, ISO 13485 compliant for medical disposables and devices.

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Flame-retardant Foam

UL94 V-0, –40 °C to 160 °C; for electrical gear and automotive electronics.

Cross-industry, Scenario-driven Fit with Custom Foaming Materials Options

Precisely match industry needs—from micro parts to large assemblies.

Deep, Cross-industry Fit; Full Functional Coverage

From NEV battery-pack damping and robot-joint buffering to consumer electronics sealing and medical protection, we draw on 12+ years of application know-how to deliver mature solutions for vibration, sealing, waterproofing, and thermal isolation.
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Wide Temperature & Weather Resistance for Tough Conditions

–40 °C to 160 °C; suited to outdoor, high-temp, and high-frequency vibration. Damping foam rebound ≥ 85%; sealing foam up to IPX8—validated long-term with BYD and others for durable, stable performance.
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Full-parameter Customization for Diverse Structures

Custom density and hardness; micro parts down to Ø0.5 mm and large panels up to 1.8 × 1.2 m at ±0.03 mm. Complex shapes, curved surfaces, and multilayer laminates are precisely realized in a Class 100,000 cleanroom, meeting needs from micro-electronics to large equipment.
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FAQs About EVA Foam Materials

How are damping performance and service life ensured?

Our damping foams use high-rebound bases (rebound ≥ 85%) and pass tens of thousands of fatigue cycles without deformation—absorbing vibration and reducing noise. With strong weatherability (–40 °C to 160 °C), service life is ≥3 years in robotics and NEV use, proven over long-term deployments (e.g., BYD).

Can density and hardness be customized? What’s the max size?

Yes. Density and hardness are configurable to meet damping and sealing goals. Max size 1.8 × 1.2 m; minimum feature Ø0.5 mm; accuracy ±0.03 mm. Complex, curved, and multilayer structures are supported.

Do waterproof and flame-retardant grades meet industry standards?

Absolutely. Waterproof foam reaches IPX5–IPX8 to block rain and humidity; flame-retardant grades achieve UL94 V-0 at –40 °C to 160 °C, compliant with NEV and electrical safety needs. Test reports are available.

What are sampling and mass-production lead times? Can you rush orders?

Free samples in 1–3 days with selection guidance in one business day. Mass production typically 7–20 days. With 10 rotary + 20 flat-bed lines, we can expedite urgent small-batch orders—as fast as 3 days—to match your build schedule.

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